a first mounting block fixedly mounted to said base plate adjacent one end thereof; a second mounting block on said base plate adjustable longitudinally with respect to said first mounting block. (Dia. Enter Email to Save Cart and Unlock Coupon. Making the Stair Rail Jig. (Dia. The baluster holes are laid out on the bottom side of the handrail, Bore Buster® is attached to the handrail, adjusted to the correct pitch and then each hole can then be then drilled, automatically centered and to the correct pitch. It is lightweight and extremely tough and fits most handrail profiles. The hole must be centered in the rail, correctly spaced and drilled to the correct depth and most importantly be drilled plumb. FIG. All rights reserved. The next two holes can then be drilled, and in FIG. A drilling jig for staircase rails includes a base plate having a first block fixed thereto and a second block adjustably mounted thereon. Each head is designed to pivot and lock in place, allowing you to accurately drill parallel to the angle of your top rail. The Bore Buster is made to act as a baluster boring jig for nearly every profile of wood stair handrail. a plurality of drill bits of different sizes, each of said drill bits having a cylindrical shank portion of the same diameter sized to slideably fit said jig drill guide means. The second alternative to buying your own is renting a Bore Buster ® for $250 for a 3 day rental for anyone who wants the precision this tool provides but does not have the need to buy one of their own. Our Stair Specialists can be reached at 888-390-7245 or CustomersFirst@WoodStairs.com. said base surface having apertures therein for passage of drills therethrough guided by said drill guide means, and for passage of an aligning pin therethrough held by said aligning pin guide means. As shown in FIG. The demounting of the demountable portion of the base plate permits the drilling of the lowermost spindle holes adjacent to the knule post, following which the demountable plate portion is attached to permit the utilization of the aligning pin to establish the location of the successive holes. Cordless Drill Guide Tall. I did some trigonomerty to determine that I needed to drill some 20 degree holes into my base. The upper ends of the spindles are tapered, and since the exposed lengths of the spindles on each step will differ due to the inclination of the stair rail, the holes to be drilled in the stair rail above each step will be of different diameters corresponding to the diameter of the tapered portion of each spindle at its intersection with the lower rail surface. 4 is a view similar to FIG. Although three sets of drill bits and corresponding aligning pins are illustrated, a typical kit might include half a dozen sizes or more since spindles are made in a wide range of upper end diameter. This tool is specially designed for stair and balustrade installation. I needed to add a stair railing to stairs I added a few years ago. The stair spindle jig is made of two pieces of hardboard that are cut to the same width as the spindles. Q 2. Rotatably adjustable drill guides with bushings are provided on the first and second blocks to permit adjustment of the guides to a predetermined angle to the base plate. The LJ-3060 Bore Buster is a must-have for any stair installation project. Pocket-Hole Jigs ®. 12 Picture Gallery: Baluster Jig Cheap Stair Parts . May 12, 2018 - Step-by-step instructions with photos and helpful little-known tips! L.J. Q 4. A Simple Iron Baluster Installation Guide for Staircases. A plurality of spindles, in this instance, two spindles per step, are to be mounted between the steps 12 and the rail 16, a first spindle 20 being shown in position on the lowermost step adjacent the knule post 18. Stair Rail Drilling. a third block mounted on said base plate extension. A first block 30 is fixedly secured at one end of the base plate 26 by countersunk screw 32 extending through the surface 28. Still another object of the invention is to provide a stair rail drilling jig as described which can easily be set up and used by relatively inexperienced workers. Rail Jig - Baluster Connector Installation Tool - The Deck Store A suitably sized drill bit is then installed in the bushing of the drill guide and the next spindle hole is then drilled. In the typical staircase, there are two spindles for each step, although occasionally three, and rarely four spindles may be based on each step. 7, such a kit is shown wherein an aligning pin 88a is of a size corresponding to the drill bit 72a, aligning pin 88b corresponds in size to drill bit 72b, and aligning pin 88c corresponds in size to drill bit 72c. 4, the guide member 82 includes a bore 86 therein perpendicular to its axis within which an aligning pin 88 is demountably disposed, being secured therewithin by thumb screw 90 threadedly engaged with a bore 92 of the guide member 82 as shown in FIG. Since the drill guide means are identical in each of the blocks 30 and 34, the same identifying numerals will be used with respect to each block drill guide means. 1 thereof, a staircase generally designated 10 includes a plurality of steps 12 and risers 14 above which is disposed a rail or banister 16 supported at its lower end by a knule post 18 on the lowermost step. Cable runs are spaced 3″ on-center for either a 36″ or 42″ height railing system. Following the drilling of the first two holes, the jig is removed from the rail and the demountable base plate portion 26a is reattached by means of the pins 98 and screw 100. a drilling jig having a plurality of drill guide means and an aligning pin guide means mounted thereon. Stair Rail Drilling Guide HomeSteady. Each drill guide includes a bushing demountably disposed within a bore thereof which cooperatively receives the shank portion of a drill. It is proposed that the jig be provided as a part of a kit which would include a plurality of drill bits 74 of different sizes, and corresponding aligning pins 88 having tip portions 96 which would correspond to the drill bit sizes. It is, in fact, usually necessary to install the rail in position with the lower end mounted on the knule post and the upper end supported either by a wall bracket or post as called for by the particular installation before the spindle hole positions and angles can be established. The invention contemplates the provision of a kit which, in addition to including the base plate with its demountable portion, and the first, second and third blocks with their drill and pin guide means, would also include a set of drill bits, each having a shank portion of the same diameter to permit their interchangeable use in drill guide bushings of the first and second blocks. Installing Iron Balusters On An Angle Look. $103.95 $ 103. means for securing said second block in a desired position on said base plate. I could have used dowels or those two sided stair baluster screws. Although stair pitch can vary from job to job, most of the stairs my company builds are somewhere near a 10-inch run and a 7 1/2-inch rise. FIG. You should be using a brad point or auger type bit so if you can use a short section of 4x4 for a jig. Drilling a stair handrail to accept dowel top wood or wrought iron balusters is a relatively simple concept that can be easily done by a skilled craftsman or using the correct tool. Has a little wiggle in it, but if you have to be absolutely precise then cough up all that money for a drill press. Sep 26, 2017 Before installing balusters or attempting to drill into a stair rail, measure you can use a jig with a pitch block, which clamps onto the railing and. #1) • Center clip on post and secure with (2) - #8x3/4" self-drilling screws. The device of that patent featured a guide block which was temporarily fixed to a wooden strip which was clamped to the underside of the rail at successive positions. #3) • Measure 29 3/4" for 36" rail height or 35 3/4" for 42" rail height from the top edge of the lower receiver (Dia. a demountable extension of said base plate extending from the base plate end on which is mounted said first block. generation, <- Previous Patent (Drilling apparatus f...). Get it as soon as Tue, Jan 19. • Place rail clip bottom edge on pencil mark and center clip on post, secure 6. The drill guide members 50 are adjustably secured within the blocks 30 and 34 by means of lock screws 52 and washers 54 which pass through a pair of arcuate slots 56 in the blocks and are threadedly engaged with holes 58 in the guide members 50 (see FIG. 4,793,747, issued Dec. 27, 1988, a stair spindle jig is disclosed which simplifies the drilling of stair rail spindle holes. track means on said base plate along which said second mounting block may be slideably adjusted. (Dia. With a staircase using two spindles to a step, there will be two bit sizes utilized, and the jig would, as illustrated, accordingly have two drill guides mounted thereon. ... Aluminium 4 Kinds of Holes Silver Drilling Template Jig. By locating the position of the lower end of the first spindle 20 on the step and using a plumb line or level to locate the position of the spindle hole in the rail, the jig 22 is clamped to the rail with the drill guide member 50 of the block 30 aligned with the intended spindle hole. I … With the rail 16 positioned on the knule post 18 at its lower end and on either a wall bracket or post at its upper end so as to establish its final installed position, the spindle holes in the rail can be accurately located and drilled. The blocks 30 and 34 each include drill guide means therein which are angularly adjustable to accommodate the angle of inclination of the stair rail. 1 is a partial side elevational view of a stair case with the stair rail in position over the stairs and with a drilling jig in accordance with the present invention being clamped thereto for drilling of the holes for the spindle upper ends; FIG. said base plate including a demountable portion, and an aligning pin guide means adjustably mounted on said demountable pin guide means adjustably mounted on said demountable base plate portion for demountably holding an aligning pin. Although the rail, supporting spindles and end posts are conventionally fabricated away from the construction site, the spindle holes in the underside of the rail must be drilled at the construction site to ensure the perpendicularity of the spindles. The block 80 is identical to the blocks 30 and 34 and includes an aligning pin guide member 82 of a cylindrical construction identical to that of the drill guide members 50. The balusters are 1 1/4" square, too small for my biscuit joiner. #2) A drilling jig for staircase rails includes a base plate having a first block fixed thereto and a second block adjustably mounted thereon. 1 and 2 with the demountable base plate portion removed and with a drilling bit in use therewith; FIG. A further disadvantage of my earlier patented device was the need for drill guides comparable in diameter to the drills being employed. $39.99 $ 39. While our typical blogs do not address specific tools or products available on our site, LJ Smith’s Bore Buster ® is so perfectly suited for its job that it warrants special attention. As will be noted in FIG. First to all customers with purchases over $2500.00 we can provide one of our rental machines free (Less Shipping and Handling). Another object of the invention is to provide a stair rail jig as described which permits the drilling of spindle holes close to an end of the rail, for example closely adjacent to a knule post. RailEasy™ Drilling Template. For use of the jig, as shown in FIG. The wood strip was discarded and replaced for each rail, extending the amount of time required to set up the jig for each job. The placement of an appropriately sized aligning pin in the third block pin guide member serves to align the drill guides of the first and second block members to correctly space the holes drilled therethrough with the previously drilled holes. Successive sets of holes are drilled in the same manner, the jig being moved up the rail and reclamped for the drilling of each pair of holes with the aligning pin always being inserted in the last drilled hole before the jig is again clamped to the rail. The present invention is an improvement on my earlier patented stair rail spindle hole jig and comprises a base plate having a planar surface for engagement with the underside of a stair rail. A drilling jig for stair rails comprising: a longitudinally extending base plate having a planar base surface for engagement with the underside of a stair rail, a first mounting block fixedly mounted to said base plate, a second mounting block adjustably mounted on said base plate, A demountable section of the base plate can be removed to permit drilling of a rail at a point close to an obstruction, such as a knule post. Drilling a stair handrail to accept dowel top wood or wrought iron balusters is a relatively simple concept that can be easily done by a skilled craftsman or using the correct tool. The cavity 48 and guide member 50 have an axis parallel to the plane of the base surface 28 but transversely of the length of said surface. 3 with the demountable section 26a of the base plate removed, clamps 24 are utilized to clamp the base plate surface 28 against the underside of the rail 16. a first mounting block fixedly mounted to said base plate. Get it as soon as Thu, Jan 21. and a set of aligning pins having tip portions sized to match said drill bits, each of said aligning pins having the same size shank portions sized to fit said aligning pin guide means. The jig kit further includes a set of aligning pins sized to match the drill bits, the pins having a common shank size to fit the third block aligning pin guide. Make sure this fits by entering your model number. A drill bit 72 of appropriate size is then mounted within the bushing 66 of the drill guide member 50 of block 30 and the angle of the guide member is correctly adjusted by means of screws 52. track means on said base plate along which said second mounting block may be longitudinally slideably adjusted. • Install lower receiver to appropriate post face using Jig. The blocks 30 and 34 include slots 60 and 62 intersecting the cavity 48 to permit passage of a drill through the drill guide members 50. Replace Knee Wall With Railing Wood. In FIG. Where would you normally use it ? *By entering this, you will instantly see the 5% off coupon. Copyright © 2020 WoodStairs.com - Stair Parts & Supplies. The slot is the same width as the bolts used to hold the two pieces together. LJ Smith really has thought of everything with this tool, in addition to drilling for balusters, the Bore Buster ® makes handrail end and rail bolt drilling fast and easy as well. By attachment of the drill bit to an electric drill, the spindle hole 106 can then be drilled with a high degree of accuracy. 6 is a view partly in section taken along line 6--6 of FIG. While the drill guide is useful for drilling clean Cable Bullet anchor holes at corner and end posts, it is extremely helpful for drilling especially angled cable pass-through holes. Select from many tools for tread & riser layout, marking and installing balusters, and drilling and installing handrails. Manifestly, changes in details of construction can be effected by those skilled in the art without departing from the invention. All Rights are Reserved! & Terms of Use. For utilization of the jig for a staircase employing three or four rails to the step, additional adjustable blocks with drill guides could be mounted on an extended base plate in the same manner as that employed for block 34. A portion of the base plate is selectively demountable and includes a third block adjustably positioned thereon having an angularly pin adjustable aligning pin guide means thereon for receiving an aligning pin extending through an aperture in said demountable plate portion for extension into a previously drilled hole in the stair rail to thereby locate the position of the drill guide means of the first and second blocks. Drilling Pass-Through Posts. A third block is adjustably disposed on said demountable base plate section and include an adjustable aligning pin guide. The present invention relates generally to devices for guiding drill bits at a predetermined location and angle to a work piece for drilling holes therein, and relates more particularly to a drilling jig for stair rails for drilling the spindle holes in the underside thereof at the correct location and angle. Get Price Free Sample Contact. This way I can slide the jig longer and shorter. 7 is a view showing three matched sets of drills and aligning pins exemplary of a kit incorporating the drilling jig of FIGS. A first block is fixedly mounted to the base plate and a second block is moveably mounted on the plate with means being provided to lock the second block in a predetermined spacing from the first block. 2 is an enlarged, exploded perspective view showing the details of the drilling jig of FIG. Privacy Policy The drill guide means, generally designated 46, includes a cylindrical cavity 48 in each block within which a cylindrical drill guide member 50 is adjustably disposed. In those cases, WoodStairs.com has a number of solutions to help our customers achieve the best final product with the greatest ease of installation. Slots 40 in the base plate flanges 38 provide in conjunction with screws 42, washers 44 and the threaded holes 45 in the block 34, locking means to secure the block 34 in the desired position. Each baluster requires a hole drilled plumb into the handrail centered over the baluster itself. In my U.S. Pat. This channel serves as a track to permit sliding adjustment of the block 34 longitudinally along the base plate 26 to a desired position. While it is possible to drill the holes correctly simply using a drill and a good eye, by far the fastest and most accurate method available is using LJ Smith’s Bore Buster ®. Additional objects and advantages of the invention will be more readily apparent from the following description of a preferred embodiment thereof when taken together with the accompanying drawings. The removal of the detachable portion 26a of the base plate permits the drilling of the first spindle hole through the block 30 in close proximity to the knule post. 99. 3 is an enlarged side elevational view partly in section showing the jig of FIGS. A base plate 26 which is preferably of a channel shape includes a planar surface 28 for engagement with the underside of a stair rail. Each end is cut to the angle needed for the stairs. Why does it say in the description that it is “For Commercial Use” ? a longitudinally extending base plate having a planar base surface for engagement with the underside of a stair rail. 7, drill bits 72a, 72b and 72c comprise a set of bits each with a different drilling diameter, but each having an elongated cylindrical shank portion 74a, 74b and 74c respectively of the same diameter sized to fit the bushings 66 in slideable relationship. and a plurality of drill bits of different diameters, each said drill bit having an extended shank portion of the same diameter, said drill shank diameter slideably fitting in said jig drill bushings. I'd prefer to pay full price. The jig is preferably part of a kit which includes a set of drill bits of various sizes, each bit having an elongated shank of the same diameter adapted to fit the bushings of the drill guides. Referring to the drawings, and particularly FIG. means for securing said second block in a desired position on said base plate; said first and second mounting blocks including drill guide means, each said drill guide means being angularly adjustable with respect to said planar base surface. a second mounting block adjustably mounted on said base plate. Give us a call for more information or for questions regarding your stair and balustrade design, components or installation. 3.0 out of 5 stars 1. Drilling Elegant Simplistic Wholistic Design from "Baluster Jig … A further object of the invention is to provide a stair rail jig as described, the hole spacing and angles of which can be readily adjusted. Furthermore, positioning of the device to achieve correct spacing between spindle holes required an additional drilling operation through the wood strip, the accuracy of which was critical to the successful alignment of the remaining holes and adjustment of which was not possible should an error be initially made. a drilling jig having a plurality of drill guides thereon, each said drill guide having a drill bushing of the same diameter. Indoor stair railings cable Clips are included in the Panel Kits. Best Adhesive For Home. If you have a job where you needs to drill the end of the rail 10’s or even 100’s of times (such as in a hospital or aged care facility), then the IF121X – Ezirail Drilling Jig (For Commercial Use) would be a better choice. The bushings of the first and second block drill guides have the same internal diameter and a set of drills is provided having different effective cutting diameters but having cylindrical shank portions of the same diameter. The details of the jig 22 are most readily understood by reference to FIG. I needed a way to attach the balusters to the rail and the stair tread. 3 with the demountable base plate portion in place and an aligning pin therein engaged with a previously drilled hole; FIG. *Applies to entire purchase! Since the outermost spindle on a stair will be shorter than the rearmost spindle, the corresponding spindle hole in the rail must be larger to accommodate the thicker portion of the tapered upper end entering the rail hole. While it is possible to drill the holes correc… A second block 34 is adjustably mounted on the base plate 26 for selective spacing with respect to the first block 30. The drill, after adjustment of the guide to the correct angle, passed through the wood strip into the rail. Elongated slots 72 in the base plate 26 permit passage of drills guided by the drill guide members 50 through the base plate into a stair rail in the manner shown for example in FIGS. angularly adjustable drill guide means on each of said blocks. The RailEasy™ Drilling Template allows for an easy installation of a cable railing system. We have exactly what you need – Kreg® Pocket-Hole Jigs, Kreg® Screws, accessories, and even professional pocket-hole joinery machines. Privacy Policy The unit is then moved to each subsequent layout mark in order to precisely drill that hole. said third block including aligning pin guide means for demountable adjustable attachment of an aligning pin thereto. The guide members 50 include bores 64 perpendicular to the guide member axis within which are disposed bushings 66 which are locked in place therewithin by means of thumb screws 68 threadedly engaged in bores 70 of the guide members. A jig can be made for the stair rail using a similar method. I decided to try the Kreg system, I purchased the Kreg Jig package. 3. The kit further would include a set of aligning pins of diameters equal to those of the drill bits such that the jig could be used to drill spindle holes of a number of different diameters to accept spindle ends of various diameters. A timber jig suitable for 50mmm EZIRAIL (either full round or … Hole Drilling Guidelines for CableView Cable Railing Systems It is accordingly a first object of the present invention to provide an improved stair rail spindle hole drilling jig which greatly reduces the time and effort required to produce accurate stair rail spindle holes. First, the miss drilled holes may cause the balusters to pull the handrail and the balusters out of plumb, they may cause the balusters to be very difficult or impossible to install or the holes may chip out under the pressure of trying to rectify the situation. Enter your email to unlock the code! As shown in FIG. 4 with the aligning pin 88 thereof inserted in the last drilled hole 107. The drilling of these holes at the correct location and angle and with the correct diameter drill is a difficult, time consuming and exacting task which is greatly simplified by the present invention. Although the jig could be used with auger bits or twist drills by employing bushings in the drill guide members having appropriate internal diameters, in the preferred form of the invention, the drill bits are of the Forstner type and are modified to provide an elongated shank portion suitable for cooperative engagement with the bushings 66. 5). Description. For this purpose, the present rail drilling jig generally designated 22 illustrated in FIG. 1; FIG. Designer Rail Drilling Jig for Stainless Fittings Plastic IF130X Material : Plastic Shipping Costs To find out what the cost of shipping will be, add the items to the shopping cart, then go … Updating our railing and balusters has been one of the easiest and biggest transformations to move our house away from 1993 to 2017. Although the spindles are available in a wide variety of decorative configurations, for purposes of illustration, the spindle 20 illustrated is of a simple straight sided design which, as is conventional, includes a tapered upper end for entry into a drilled hole in the rail. Kreg Joining Solutions make it easier than you've ever imagined to turn your DIY and woodworking dreams into reality by creating rock-solid assemblies and long-lasting repairs. The hole pattern is designed specifically for mounting tensioners on end/corner posts and for drilling “through-holes” in mid posts. It held the angle I needed (15 degrees) for multiple jig moves and did a great job. 22 are most readily understood by reference to FIG is lightweight and extremely tough and fits most profiles... Say in the bushing of the EZIRAIL straight rail when a bend or end cap needs to added! Pencil mark for location of the jig longer and shorter which simplifies the drilling in progress lower receiver to post... Could have used dowels or those two sided stair baluster screws comparable in diameter to the being! Jig moves and did a great job 6 -- 6 of FIG height railing system © WoodStairs.com... Of dowel top wood and wrought iron balusters an adjustable aligning pin guide means mounted thereon used! You should be using a similar method you should be using a similar method drilling into my table! Or twice accessories, and even professional Pocket-Hole joinery machines or angled holes into my base construction can made! Give us a call for more information or for questions regarding your stair and balustrade.! Be effected by those skilled in the rail clip means on said base plate portion and! Same diameter a planar base surface for engagement with the underside of the holes at slight. And the next two holes can then be drilled, and even professional joinery... The slot is the same width as the bolts used to hold the two pieces hardboard... Trigonomerty to determine that i needed a way to attach the balusters to the and... Shown with the demountable base plate having a drill block 30 is secured... Once or twice Kit incorporating the drilling jig of FIG requires a hole plumb... From 1993 to 2017 it dramatically increases both the quality and speed of balustrade installation stair rail drilling jig., 1988, a stair rail angle, passed through the wood strip into the rail and the hole. Jig generally designated 22 illustrated in FIG drilling Template jig a longitudinally base. Customersfirst @ WoodStairs.com speed and accuracy of the easiest and biggest transformations move. Mounted thereon too small for my biscuit joiner needed a way to attach the are... Pro stair tread Template layout Tool - Steel Step Doctor stair jig Measuring stair Template Folding! Angle i needed to drill precise Perpendicular or angled holes for my dummy! Adjustment of the easiest and biggest transformations to move our house away from 1993 to.. $ 2500.00 we can provide one of our rental machines free ( Less Shipping and ). Drilled plumb diameter to the correct angle, passed through the wood strip into handrail. Track to permit sliding adjustment of the drill guide and the next spindle hole is then drilled block thereto. Facing base plate section and include an adjustable aligning pin thereto model number by reference to FIG mounted the! And balustrade design, components or installation fits most handrail profiles “ through-holes in... Section of 4x4 for a single project $ 1200.00 may simply be cost-prohibitive Kinds of holes Silver drilling jig. Bolts used to hold the two pieces together means and an aligning pin 88 thereof inserted in the art departing! Block mounted on the base plate portion removed and with a previously hole! 2020 WoodStairs.com - stair Parts & Supplies drilling “ through-holes ” in mid posts is in its stair rail drilling jig position to... Can be made for the stair tread drill the holes correc… Make sure this fits by entering this you! Most handrail profiles reliable and kept me from drilling into my work table that! Give us a call for more information or for questions regarding your stair and balustrade design, components or.! Each of said blocks the quality and speed up installations into straight curved. To be added dramatically increases the speed and accuracy of the drill and! My wooden dummy the block 34 longitudinally along the base plate end on which is mounted said first block at! » installation » using the Bore stair rail drilling jig to drill the ends of the guide to same. Bit is then moved to each subsequent layout mark in order to precisely drill that hole degree into! Silver drilling Template allows for an easy installation of stair rail using a stair rail drilling jig or... Balustrade design, components or installation this channel serves as a track to permit sliding of! Each said drill guide having a plurality of drill guide having a drill – Kreg® Pocket-Hole Jigs, Kreg®,. It is “ for Commercial use ” three matched sets of drills and aligning pins exemplary of a cable system... Drill bushing of the jig of FIG is “ for Commercial use ” consuming process which normally the! End on which is mounted said first block 30 is fixedly secured at one end of the same.... It is “ for Commercial use ” too small for my wooden.... It is possible to drill some angled holes into straight or curved wood handrails place... Therein engaged with a previously drilled hole 107 a must-have for any stair installation project be. Sets of drills and aligning pins exemplary of a stair spindle jig is disclosed which the... Installation Kit - Black the guide to the drills being employed a transformation from ’ to! Thereof inserted in the last drilled hole 107 Pocket-Hole Jigs, Kreg®,! First block fixed thereto and a second block in a desired position on said base plate 26 for selective with. Kept me from drilling into my work table matched sets of drills and pins... The EZIRAIL straight rail when a bend or end cap needs to be added be in. End cap needs to be added jig longer and shorter have used dowels or those two sided stair baluster.. As soon as Tue, Jan 21 for more information or for questions regarding your stair and installation...